Continuous improvement
UTOC APPROACH TOWARDS PRODUCTIVITY PERFORMANCE
Inclusive Growth through Innovation, Mechanization, Automation and Digitalization. We constantly explore new technology, software, hardware and method to improve our Productivity Performance.
Mechanization
To increase productivity and reduce manpower. UTOC is looking at ways to adopt automation to reduce reliance on workers for manual operations. This not only improves productivity but also reduces possible risk of industrial mishaps. Safety is of paramount importance in the process industry as any industrial accident could lead to serious impact on the lives of employees and production downtime.
Innovation
Explore new method to improve the efficacy of our work.
Digitization IT Systems
UTOC has implemented the following systems to improve productivity for data handling and traceability;
SYSTEM
UWIS – UTOC Welding Inspection System.
Type
Software – Internet Web Base, UTOC custom program.
Purpose
Weld records data entry and generating welding log sheets
Advantage
1) Easy accessible at anywhere with internet connectable, and anytime.
2) Data is secured with password and real time accuracy.
3) Fast in generating precise reports.
4) Fail proof approach in generating welding log sheets.
SYSTEM
Piping Fabrication & Installation Tracking System.
Type
Software
– Paradox, customized program.
Purpose
Material control log sheet.
Advantage
1) Enhance data accuracy in recording and retrieving.
2) Able to generate productivity status for piping works.
3) Compatible with bar coding system improving traceability.
SYSTEM
Material Tracking System.
Type
Hardware – Cipher Lab Scanner device
Purpose
Barcode scanner
Advantage
1) Portable handheld with data storage.
2) Accurate data collection and retrieving.
SYSTEM
Material Tracking System.
Type
Hardware
– Bar Tender Labeling Machine.
Purpose
Barcode Labeling Sticker
Advantage
1) Able to generate barcodes and labeling in materials identification.
2) Fast and accurate.
SYSTEM
Store Inventory System
Type
Software – Microsoft Access customized program.
Purpose
Store materials movement recording log sheet.
Advantage
1) Accurate and traceable inventory data.
2) Secured with user passwords.
SYSTEM
Project Scheduling System
Type
Software
– Primavera
– Microsoft Project
Purpose
Project Scheduling
Advantage
1) Enhance project scheduling and resource planning.
2) Accurate in progress tracking and reporting.
3) Widely use internationally.
SYSTEM
Steel Structure Design & Fabrication System.
Type
Software – Tekla X-Steel
Purpose
Design steel structure and generating drawings for fabrication and installation.
Advantage
1) Optimize the fabrication process with intelligent interfaces.
2) Manage changes in a 3D model and save time.
3) Time saving in material take off.
4) Coordinate and communicate in 3D with other departments and project parties.
SYSTEM
Piping Spooling System
Type
Software
– Spoolgen
Purpose
Piping spooling generation program.
Advantage
1) Increases productivity and efficiency in spool drawing generation.
2) Reduces waiting time in fabrication shop.
3) Eliminate waste and surplus materials.
4) Optimized, accurate delivery to construction/ assembly site.
5) Efficient management of spools and erection materials.
SYSTEM
3D Modeling
Type
Software – AutoCAD, & Navisworks Simulate
Purpose
Feasible studies & pipe spooling identification studies.
Advantage
1) Enhance better understanding in conceptual design transition to workforce easily.
2) Effective planning and execution.
